Give the daemon a heads_path and a fixture arm (V-664)

embedder.heads_path is empty by default and deploy/mavend.json sets
it. A missing or broken weights file logs and leaves the heads nil,
because refusing to start over a routing accelerator would trade a
working box for a better one.

TestONNXRoutingHeads is the same cascade TestONNXBaseline scores with
one arm added, so the two are directly comparable. It also checks the
Go tokenizer against the Python one, since the heads were trained
through transformers and are read through a hand-written tokenizer: a
mismatch shows up here as a score below what Python measured on the
same weights, and nowhere else. That is how the reversed word pieces
were found.

Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013ptwopxyo3Z2kwFckHkLvN

cmd/mavend/chat_degrade_test.go

@@ -19,7 +19,7 @@ func TestChatAnswersWithNoLlamaServer(t *testing.T) {
 	dead := llm.New("http://127.0.0.1:1", 500*time.Millisecond)
 	emb := router.NewHashEmbedder(1024)
 	h.recall.embedder = emb
-	h.router = buildRouter(emb, h.matcher, 0.55, pickLLMRouter(true, dead))
+	h.router = buildRouter(emb, h.matcher, 0.55, pickLLMRouter(true, dead), nil)
 	h.replier = newLLMReplier(dead, nil)
 
 	ctx := withDialogueID(context.Background(), dialogueIDFor(sourceText, "web"))

cmd/mavend/clarify_test.go

@@ -317,7 +317,7 @@ func TestClarifyExpiryIsAnnouncedAndWordsStillRoute(t *testing.T) {
 	h, _, now := newClarifyHandler(t)
 	emb := router.NewHashEmbedder(1024)
 	h.recall.embedder = emb
-	h.router = buildRouter(emb, h.matcher, 0.55, nil)
+	h.router = buildRouter(emb, h.matcher, 0.55, nil, nil)
 
 	if _, asked := h.askClarify(ctx, clarifyDec(router.IntentReminder, router.Slots{Text: "напомни"}, "напомни")); !asked {
 		t.Fatal("expected a question")
@@ -671,7 +671,7 @@ func TestUnresolvedActSaysItDoesNotKnowTheCommand(t *testing.T) {
 func newRoutingClarifyHandler(t *testing.T) (*reactiveHandler, *store.Store) {
 	t.Helper()
 	h, st, _ := newClarifyHandler(t)
-	h.router = buildRouter(router.NewHashEmbedder(1024), h.matcher, 0.55, nil)
+	h.router = buildRouter(router.NewHashEmbedder(1024), h.matcher, 0.55, nil, nil)
 	h.recall = recallWiring{embedder: router.NewHashEmbedder(1024), memStore: memory.NewInMemoryStore()}
 	return h, st
 }

cmd/mavend/decisiontrace_test.go

@@ -25,7 +25,7 @@ func traceHandler(t *testing.T, ring *decision.Ring) *reactiveHandler {
 	return &reactiveHandler{
 		api:       api,
 		recall:    recallWiring{embedder: emb, memStore: memory.NewInMemoryStore()},
-		router:    buildRouter(emb, tool.NewMatcher(api), 0.55, nil),
+		router:    buildRouter(emb, tool.NewMatcher(api), 0.55, nil, nil),
 		replier:   voice.NewStubReplier(),
 		now:       func() time.Time { return now },
 		dataStore: st,

cmd/mavend/dialogue_contract_test.go

@@ -171,7 +171,7 @@ func newDialogueHandler(t *testing.T) (*reactiveHandler, *store.Store, *time.Tim
 	// and never a coincidence (V-577, V-579). checkEnd refuses any reminder
 	// landing on it, and at 09:00 the row that answers "на 9" would trip that.
 	*now = time.Date(2026, 7, 31, 9, 17, 0, 0, time.UTC)
-	h.router = buildRouter(router.NewHashEmbedder(1024), h.matcher, 0.55, nil)
+	h.router = buildRouter(router.NewHashEmbedder(1024), h.matcher, 0.55, nil, nil)
 	h.recall = recallWiring{embedder: router.NewHashEmbedder(1024), memStore: memory.NewInMemoryStore()}
 	return h, st, now
 }

cmd/mavend/fact_subject_test.go

@@ -24,7 +24,7 @@ func TestApplyAction_FactCapture_QueuesEntityResolution(t *testing.T) {
 
 	emb := router.NewHashEmbedder(1024)
 	matcher := tool.NewMatcher(api)
-	rtr := buildRouter(emb, matcher, 0.55, nil)
+	rtr := buildRouter(emb, matcher, 0.55, nil, nil)
 
 	h := &reactiveHandler{
 		api:       api,

cmd/mavend/factgate_test.go

@@ -20,7 +20,7 @@ func newFactGateHandler(t *testing.T, now time.Time) (*reactiveHandler, ipc.Core
 	h := &reactiveHandler{
 		api:       api,
 		recall:    recallWiring{embedder: emb, memStore: memory.NewInMemoryStore()},
-		router:    buildRouter(emb, tool.NewMatcher(api), 0.55, nil),
+		router:    buildRouter(emb, tool.NewMatcher(api), 0.55, nil, nil),
 		replier:   voice.NewStubReplier(),
 		now:       func() time.Time { return now },
 		dataStore: st,

cmd/mavend/notefragment_test.go

@@ -45,7 +45,7 @@ func newNoteHandler(t *testing.T) (*reactiveHandler, *store.Store) {
 	h := &reactiveHandler{
 		api:       api,
 		recall:    recallWiring{embedder: emb, memStore: memory.NewInMemoryStore()},
-		router:    buildRouter(emb, tool.NewMatcher(api), 0.55, nil),
+		router:    buildRouter(emb, tool.NewMatcher(api), 0.55, nil, nil),
 		replier:   voice.NewStubReplier(),
 		now:       func() time.Time { return now },
 		dataStore: st,

cmd/mavend/reactive_notes_test.go

@@ -22,7 +22,7 @@ func TestReactiveNotesReminders(t *testing.T) {
 
 	emb := router.NewHashEmbedder(1024)
 	matcher := tool.NewMatcher(api)
-	rtr := buildRouter(emb, matcher, 0.55, nil)
+	rtr := buildRouter(emb, matcher, 0.55, nil, nil)
 
 	h := &reactiveHandler{
 		api:       api,
@@ -104,7 +104,7 @@ func TestSpokenTaskCaptureFilesATask(t *testing.T) {
 	h := &reactiveHandler{
 		api:       api,
 		recall:    recallWiring{embedder: emb, memStore: memory.NewInMemoryStore()},
-		router:    buildRouter(emb, matcher, 0.55, nil),
+		router:    buildRouter(emb, matcher, 0.55, nil, nil),
 		replier:   voice.NewStubReplier(),
 		now:       func() time.Time { return now },
 		dataStore: st,

cmd/mavend/simulator_test.go

@@ -474,7 +474,7 @@ func newSimWorld(t *testing.T, sc scenario) *simWorld {
 	// used to be built on a nil API, which meant any scenario that produced an
 	// act panicked the moment the matcher was consulted.
 	matcher := tool.NewMatcher(api)
-	rtr := buildRouter(emb, matcher, config.DefaultRouterThreshold, router.NewLLMRouter(scripted))
+	rtr := buildRouter(emb, matcher, config.DefaultRouterThreshold, router.NewLLMRouter(scripted), nil)
 
 	w.handler = &reactiveHandler{
 		stt:    simTranscriber{},

cmd/mavend/voicewire.go

@@ -36,7 +36,9 @@ type voiceWiring struct {
 	sessions  *voice.Sessions
 	voiceSink delivery.Sink
 	embedder  router.Embedder
-	handler   *reactiveHandler // the reactive handler for IPC Chat
+	// heads — the routing heads, nil unless embedder.heads_path is set.
+	heads   *router.RouterHeads
+	handler *reactiveHandler // the reactive handler for IPC Chat
 	// worker clients (set when configured as Remote): closed on shutdown so
 	// mavsttd / mavttsd don't keep a stale conn into a restarting daemon.
 	sttClient *worker.Client
@@ -72,6 +74,9 @@ func (w *voiceWiring) close() {
 	if w.embedder != nil {
 		_ = w.embedder.Close()
 	}
+	if w.heads != nil {
+		_ = w.heads.Close()
+	}
 	if w.server != nil {
 		_ = w.server.Close()
 	}
@@ -147,6 +152,24 @@ func wireVoice(cfg *config.Config, coreAPI ipc.CoreAPI, phr phraser.Phraser, mem
 		emb = router.NewHashEmbedder(1024)
 	}
 	w.embedder = emb
+
+	// ----- router: routing heads (only when configured, and never fatal) -----
+	// A missing or broken weights file logs and leaves w.heads nil, which is
+	// byte-for-byte the cascade that shipped before V-664. Refusing to start
+	// over a routing accelerator would trade a working box for a better one.
+	if cfg.Voice.Embedder != nil && cfg.Voice.Embedder.HeadsPath != "" {
+		h, err := router.NewRouterHeads(
+			cfg.Voice.Embedder.HeadsPath,
+			cfg.Voice.Embedder.TokenizerPath,
+		)
+		if err != nil {
+			log.Printf("voice: routing heads unavailable, cascade unchanged: %v", err)
+		} else {
+			log.Printf("voice: routing heads loaded from %s", cfg.Voice.Embedder.HeadsPath)
+			w.heads = h
+		}
+	}
+
 	repairFactVectors(dataStore, emb)
 	checkStoredEmbedder(dataStore, emb)
 	// Retention is enforced on write, which is not enough on its own: a box that
@@ -223,7 +246,8 @@ func wireVoice(cfg *config.Config, coreAPI ipc.CoreAPI, phr phraser.Phraser, mem
 	// against the classifier's 50.0%, at about 1s a turn instead of 30ms (see
 	// config.VoiceConfig.LLMRouter). The classifier always stays wired as the
 	// fallback, so a model error never breaks a turn.
-	rtr := buildRouter(emb, matcher, threshold, pickLLMRouter(cfg.Voice.UseLLMRouter(), hot))
+	rtr := buildRouter(emb, matcher, threshold,
+		pickLLMRouter(cfg.Voice.UseLLMRouter(), hot), w.heads)
 
 	// ----- sessions registry (shared with voicesink) -----
 	sessions := voice.NewSessions()
@@ -390,7 +414,8 @@ func pickLLMRouter(enabled bool, c router.Completer) *router.LLMRouter {
 //     intent from seedDir (models/seeds/<intent>.txt) — see seedClassifier
 //     below for the current intent list and file names.
 //   - Threshold is from voice.router_threshold config (default 0.55).
-func buildRouter(emb router.Embedder, acts router.ActMatcher, threshold float64, llmR *router.LLMRouter) *router.Router {
+func buildRouter(emb router.Embedder, acts router.ActMatcher, threshold float64,
+	llmR *router.LLMRouter, heads *router.RouterHeads) *router.Router {
 	cls := router.NewClassifier(emb)
 	seedClassifier(cls)
 	grammars := router.DefaultGrammars(acts)
@@ -442,6 +467,7 @@ func buildRouter(emb router.Embedder, acts router.ActMatcher, threshold float64,
 		},
 		Threshold: threshold,
 		LLM:       llmR,
+		Heads:     heads,
 	})
 }